Animal Feed Powder Production Line – Efficient & Intelligent One-Stop Solution
With the rapid development of animal husbandry, the feed industry now demands higher production efficiency, better product quality, energy saving, and intelligent control. Henan Herm Machinery Co., Ltd. leverages rich industry experience and technical expertise to offer a high-efficiency, stable, and intelligent feed powder production line. We provide a turnkey project solution that covers:
Complete plant planning
Equipment manufacturing
Installation and commissioning
Operator training
After-sales service
Upgrading of old factories
Our production line covers the entire process, from receipt of raw material, cleaning, crushing, batching, mixing, and conveying to finished product packaging or bulk storage. It is suitable for producing feed for pigs, chickens, ducks, geese, cattle, sheep, and aquatic animals. Our solutions serve feed mills, farms, agricultural cooperatives, and feed suppliers of various sizes.
In addition, we offer full sets of infrastructure such as steel structure workshops, silos, and drying towers. These ensure a rational layout, increased capacity utilization, improved production efficiency, and lower operating costs. We also upgrade old feed factories by optimizing the production line layout, improving automation, reducing energy consumption, and enhancing environmental controls to meet modern feed production standards and boost market competitiveness.
Turnkey Project – Full Process Customized Services
1. Plant Planning & Layout Design
Tailor-Made: We provide a scientific layout plan based on your production needs, site conditions, and budget. This optimizes space use and increases efficiency.
3D Factory Layout: We use 3D simulation technology to show the production line and plant layout in advance. This ensures smooth equipment operation and balanced space allocation.
2. Steel Structure Workshop Construction
High-Strength Steel Structure: Strong, durable, wind and earthquake-resistant, suitable for various complex environments.
Short Construction Time: Faster construction than traditional buildings. The shorter build time brings a quicker return on investment.
Flexible Expansion: Easily expand the workshop size to meet future business needs.
3. Steel Silos & Drying Towers Supply
Steel Silos: Designed for storing grains, corn, soybean meal, wheat bran, and other raw materials. They have excellent sealing, moisture, and pest control.
Drying Towers: Control the moisture of raw materials. This improves feed processing quality and reduces storage losses. They meet the demands of large-scale production.
4. Feed Production Equipment Manufacturing
Wear-Resistant Alloy Steel: The equipment is made of high-quality materials for long-term, stable operation.
Modular Design: Equipment for crushing, batching, mixing, conveying, and packaging can be flexibly combined. It adapts to various production scales.
Fully Automated Control: We use PLC systems to reduce manual intervention, improve precision, and lower energy consumption and production costs.
5. On-Site Installation & Commissioning
Professional Engineering Team: They ensure that equipment is installed seamlessly and runs steadily.
Commissioning & Optimization: Fine-tuning the equipment ensures maximum production efficiency and minimal losses.
6. Operator Training & Technical Support
Detailed Manuals & On-Site Training: We ensure your team can quickly learn to operate the equipment.
Remote & On-Site Support: Our experts are available to provide fast and professional solutions whenever needed.
7. Upgrading of Old Feed Factories
Intelligent Upgrade: Introduce PLC automation to improve production line automation. This reduces manual operations and increases capacity.
Environmental Upgrades: Add dust removal systems to lower dust emissions and meet the latest environmental standards.
Equipment Optimization: Upgrade critical equipment like crushers, mixers, and packaging machines to improve efficiency and reduce energy consumption.
Production Line Optimization: Adjust the layout for better material flow and lower energy waste.
8. After-Sales Service & Long-Term Support
24/7 Fast Response: Our technical team is ready to solve any issues at any time.
Lifetime Technical Support: We provide spare parts and expert maintenance to ensure long-term stable operation.
Regular Maintenance: Periodic inspections and optimization proposals extend equipment life and ensure consistent production.
Animal Feed Powder Production Process
1. Raw Material Reception & Inspection
Reception & Storage: An automated system receives various raw materials (grains, soybean meal, wheat bran, etc.), weighs them, and stores them.
Quality Inspection: Automatic sampling checks raw material quality and moisture content to ensure they meet production standards.
2. Raw Material Cleaning
Cleaning Process: Vibrating screens, air classifiers, and magnetic separators remove impurities, dust, and metals.
Quality Assurance: Cleaned raw materials are free from foreign matter. This protects the crushing equipment in the later stages.
3. Crushing Process
Crushing Equipment: High-efficiency crushers reduce raw materials to the required particle size.
Uniform Fineness: The crushed material is graded automatically to ensure uniform particle size. This improves the mixing process.
4. Batching & Mixing
Precise Batching: An automated batching system that precisely controls the ratios of various raw materials based on preset formulas.
Uniform Mixing: High-efficiency mixers blend the raw materials evenly. This ensures all nutritional components are well distributed for animal absorption.
5. Conveying System
Automated Conveying: Screw conveyors or pneumatic systems transfer raw materials from one process to the next automatically.
Energy Efficient: The fully automated process improves efficiency and reduces energy consumption.
6. Finished Product Packaging & Storage
Automatic Packaging: Packaging machines bag or bulk package the mixed feed powder.
Quality Monitoring: Automatic weighing and sealing ensure tight packaging and accurate measurement for storage management.
7. Online Quality Monitoring & Feedback
Real-Time Monitoring: A full-data collection system monitors key indicators such as particle size, moisture, and mixing uniformity.
Feedback & Adjustment: An automatic alarm system provides real-time feedback. Production parameters are adjusted promptly to maintain high product standards.
Core Advantages – Why Choose Us?
Turnkey Project: From plant construction to equipment installation, commissioning, and training, we handle it all.
Intelligent Automation: PLC systems ensure precise control over the production process, reducing manual intervention.
Energy Saving & Eco-Friendly: High-efficiency dust removal systems lower dust emissions and meet international environmental standards.
